Lakshmi Electrical Construction

Blendomet PLC Conversion System – Precision Automation for Blow Room Blending

Our Blendomet PLC Conversion System is engineered to modernize conventional Blendomet machines by replacing outdated relay or manual controls with a fully automated PLC and HMI-based control system. This upgrade delivers accurate fiber weighing, uniform blending, stable material flow, and improved operational efficiency, making it ideal for textile blow room modernization.

The PLC conversion ensures precise control of multiple weighing hoppers and feeding lines, resulting in consistent blend ratios and improved yarn quality in downstream processes.

Key Features of Blendomet PLC Conversion System

• Advanced PLC-based automation architecture

• Intuitive HMI touchscreen interface

• Accurate weighing and blending ratio control

• Individual hopper speed and feed control

• Integrated safety interlocks and alarm handling

• Real-time monitoring and production data display

• Energy-efficient operation with VFD integration

• Reduced wiring and easy maintenance

Blendomet Machine Parts Covered in PLC Conversion

Our PLC conversion system integrates and controls a wide range of Blendomet machine parts, including:

Drive & Speed Control Components

• Main Drive Motor

• Weighing Hopper Drive Motor

• Feed Lattice Drive Motor

• Conveyor Belt Drive Motor

• Fan / Suction Motor

• Variable Frequency Drives (VFDs)

• Speed Encoder System

Weighing & Blending Components

• Weighing Hopper Assembly

• Load Cell System

• Feeding Lattice Assembly

• Mixing Conveyor

• Material Distribution Chutes

• Pneumatic Material Transport Interface

Electrical & Automation Components

• PLC Controller (Siemens / Delta / Schneider options)

• HMI Touch Panel

• Electrical Control Panel with MCC Section

• Power Supply Modules

• Relay and Contactor Modules

• Proximity Sensors

• Limit Switches

• Safety Relay Modules

• Emergency Stop Circuit

Monitoring & Safety Components

• Hopper Level Sensors

• Overload Protection System

• Choke / Blockage Detection Sensors

• Temperature Monitoring Sensors

• Alarm and Status Indication System

Benefits of PLC Conversion for Blendomet Machines

• Precise fiber blending and weighing accuracy

• Consistent blend ratio and material flow

• Reduced manual intervention and errors

• Faster fault detection and troubleshooting

• Lower power consumption

• Enhanced operator safety

• Extended machine service life

Applications

• Blow Room Blending Lines

• Cotton, Synthetic & Blended Fiber Processing

• Multi-component Fiber Mixing Systems

• Modernization of Old Blendomet Machines